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Product conformity
At Kaiserberg, we understand the importance of quality and reliability for your business. That’s why we offer comprehensive quality control services designed to ensure the safety, quality, and compliance of your products with specifications. Our services include:
The Initial Production Check (IPC) is a crucial step in quality assurance that takes place before mass production begins. The primary goal is to verify the quality of materials and production processes to ensure they meet the customer’s specifications.
First, raw materials and components are inspected to confirm they adhere to established standards. Next, the initial production steps, along with the machines and tools used, are examined to ensure that production processes are being executed correctly.
The first produced items are thoroughly tested and inspected to confirm their quality. The results of these inspections are documented in a detailed report, which is made available to the customer.
Overall, the IPC helps to minimize production errors, ensure product quality, and enhance customer satisfaction.
Inspection during production (DUPRO) is an important part of quality assurance. Our experts continuously monitor the production process to identify problems at an early stage and make corrections before they have a major impact.
During the DUPRO, machines and tools are regularly checked for proper function and compliance with production procedures is ensured. Products are continuously checked for defects and deviations to ensure high quality.
By detecting and correcting problems immediately, the DUPRO helps to minimize production errors, maximize product quality and increase customer satisfaction.
The pre-shipment inspection (PSI) is an important step in quality assurance that is carried out as soon as 80% of production has been completed. The aim is to ensure that all products meet the specified requirements.
During the PSI, the products are thoroughly checked for defects and deviations. Visual inspections, dimensional checks and functional tests ensure that all quality standards are met. The packaging is also checked to ensure safe transportation.
The results of the PSI are documented in a detailed report and made available to the customer. This minimizes production errors and increases customer satisfaction.
The container loading check (CLC) ensures that the loading process is carried out correctly. The aim is to ensure the proper packaging and safe transportation of the goods.
During the CLC, the packaging is checked to ensure that all products are not damaged during transportation. The loading process is checked to ensure that the goods are safely and efficiently stacked and secured.
In addition, the container is checked for cleanliness, dryness and structural integrity. The results are documented and made available to the customer, including recommendations for improvements.
Overall, the CLC ensures the safety and integrity of the goods during transportation, minimizing the risk of damage and increasing customer satisfaction.
Production monitoring is an essential part of our quality assurance system. Our experts are on site every day to monitor the entire production process and ensure high quality standards.
They check all production steps, from material procurement to final assembly. They check the machines and tools for correct function and calibration and ensure that all processes comply with the defined specifications.
Through continuous inspections of the manufactured products, quality defects are detected at an early stage and immediate corrective measures are taken. In this way, we minimize production errors, maximize product quality and increase customer satisfaction.
The daily presence of our experts enables quick reactions to changes and makes a decisive contribution to the success of production.
